KOBELCO PVD COATING MACHINE

 

"KOBELCO—Kobe Steel" is a home of PVD technologies. Kobe Steel's 16-year history in PVD is representing innovation of Japan's hard coating.

Classification of Vapor Deposition

classification of vapor deposition

Cathodic Arc Ion Plating System (Registered name AIP™) :
Qualified by more than 80 leading companies in various industries throughout the world. Meeting with severe requirement and satisfying growing demand from cutting tools, automobile engine parts, machine parts, die & mold, electronic parts, etc.

Unbalanced Magnetron Sputtering System (Registered name UBMSTM) :
Succeeded first in Japan to make remarkable improvement of adhesion force of DLC film to any application. Contributing not only to diversifying DLC applications but also to development of other films available by UBMS™.

 

 

 

AIPTM Cathodic Arc Ion Plating

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<<AIPTM --Registered name of Kobe Steel-->>

AIPTM S-series provides innovative technologies from the view point of surface-roughness. Extremely smooth surface is successfully created without jeopardizing deposition rate.

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Method of Cathodic Arc Ion Plating &
http://www.kobelco.co.jp/p109/english/pvd/img/non.gifFeatures of AIP™

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Droplets, major defext of Cathodic Arc Ion Plating, is successfully minimized by AIP™.

Method of Cathodic Arc Ion Plating

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Features of AIP™

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  1. Thick & dense film with extremely smooth surface
  2. High deposition rate by high energy density & high ionization
  3. Flexible operation & easy maintenance
  4. Applicable of multi layer films & multi process films

SEM Photo of TiAIN

SEM Photo1

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SEM PHhoto2

 

 

 

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Application of AIP™ Film

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Cutting Tool

 <TiAIN for high speed dry cutting>

cutting tool

CrN for wood cutting 

<Wear of WC end mill>

http://www.kobelco.co.jp/p109/english/pvd/img/wear.gifwear of WC end Mill

 

Auto/Machine Parts

auto/machine parts

automachine parts1

automachine parts

 

 

 

 

 

Punch / Die & Mold

 

 

<TiN/CrN for Die & Mold/Punch> 

punch/die & mold

 <CrN for AI Dycast>

 

<Life extension of Cold Working Punches>

http://www.kobelco.co.jp/p109/english/pvd/img/no_of_work.gifLife extension of Cold Working Punches

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Line-up of KOBELCO-AIP™

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L-size Production

S-size for R&D

L-size Production

S-seize for R&D

Inline Type IV-65

CrN Thick Coater R500

Inline Type IV-65

Locking
Champer

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Preheating
Chamber

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Coating
Chamber

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Locking
Chamber

Inline Type IV-65

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Sample Coating

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Please contact us for sample coating for your evaluation and development.

 

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UBMS™Sputtering System

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<<UBMSTM-- Registered name of Kobe Steel >>

Having succeeded in refreshing the image of DLC, UBMS™— Unbalanced Magnetron Sputtering System is diversifying its application and contributing to development of Al2O3/MoS2/TiO2/SiOx/ITO, etc.

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Method of Sputtering Process

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Argon ion is activated in plasma and hits cathode target.

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Activated argon ion sputters out metal atom from target.

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Film deposition is made with sputtered metal ion.

Method of Sputtering Process

http://www.kobelco.co.jp/p109/english/pvd/img/non.gif

http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Feature of UBMS™

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Plasma density is increased near target by imbalance magnetic field.

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Maximization of ion asseist effect

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Control of Film Property
-------------------------------
Composition,Adhesion,
Crystallization,
Surface Morphology

 

 

 

 

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Feature of UBMS™-DLC

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DLC, amorphous carbon film - this name originates such features as similar to those of diamond. Bearing the following characteristic, DLC made by UBMS™ is applied to lubrication film and functional film, etc.

Smooth Surface
(Rmax<0.3µm)

High Adhesion
(For Carbide > 90N, For HSS > 60N)

Smooth Surface

dcl

High Adhesion

Hardness
(<80Gpa)

Friction Coefficient
(<0.15)

hardeness graph

friction coefficient graph

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Application of DLC (Examples)

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  • Dry cutting tools for Aluminum, Copper, Plastics (Drill/End Mill/Slitter/Metal Saw)
  • Aluminum can/copper tube forming tools
  • Die/mold/punch for aluminum, plastic, etc.
  • Auto parts (Locker-arm, Retainer, Cam Shaft, etc.)
  • Textile machine parts (Guide, Sleeves, etc.)

 

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http://www.kobelco.co.jp/p109/english/pvd/img/tri_down.gif Coating Service

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Please try our sample coating service for your evaluation and development.
Toll coating of DLC is also available for your products.